The manufacturing facility in Friedberg is equipped to produce a vast arrange of primary containers such as freeflex® bags, our proprietary IV bags, and Careflex® bags, designed for large-volume irrigation solutions with volumes from 1.5 to 5 L. In Friedberg, we can also fill 2-chamber bags for parenteral nutrition products. The two-chamber bags allow for separation of two different solutions through a peel seam. The components can be mixed, when needed, by lightly pressing on one chamber. This opens the peel seam and allows easy homogenization of the product.
Furthermore, Friedberg can manufacture KabiPac®, a lightweight, PVC-free alternative to glass bottles made of pure polyolefin. KabiPacs are molded, filled and closed in a single inline, sterile Blow-Fill-Seal (B/F/S) process. In Friedberg, we make 500 and 1000 mL KabiPacs.
We also fill into glass bottles in a dedicated clean-room area. The line fills 50 up to 1000 mL bottles. After unpacking, the bottles are cleaned, filled and stoppered under sterile conditions; if necessary, in an oxygen-free atmosphere. The filled bottles are then water-steam sterilized in a continuously operating rotary autoclave.
Finally, Friedberg has a separate filling line for the filling of sterile solutions into 10-liter containers, the Kabi-Container.