Our Medical Devices Technologies

All production units of the Fresenius Kabi Contract Manufacturing network offer our customers access to our sterilization technologies, operating their state-of-the-art on-site equipment on a very high-quality level, meeting all regulatory requirements. Putting safety first, we focus on our customers’ products and needs. Our experienced teams of experts will also assist you in qualifying the sterilization cycles appropriate for products and fulfilling the necessary testing. Depending on the manufacturing site, there are various types of implemented sterilization technologies, from electron beam and steam sterilization to ethylene oxide sterilization.  

Supplying our customers with products meeting their requirements requires the development and implementation of special manufacturing processes.

Even before automation and state-of-the-art manufacturing processes are defined, we tap into our passion for innovation and handling challenging processes. Through proof of principles in early project phases, we gain valuable experience to design complex fully automated production lines in cooperation with well-selected international suppliers. Finally, the manufacturing lines are qualified, and processes are validated according to well-established operation procedures in our different manufacturing sites.

Meeting the needs of our customers, ensuring operation on a high service level and quality standards is a primary goal of Fresenius Kabi Contract Manufacturing. Our line assembly technologies, integrated in the production process of our manufacturing sites, enable our customers to benefit from shorter lead times and optimized costs.

Fresenius Kabi Contract Manufacturing provides its customers with customized solutions tailored to their requirements, however complex the final product. Our technology of manual assembly is, therefore, an important part of the production process on our plants. The deep experience of our staff, supported by constant training and a high level of process optimization, allows Fresenius Kabi a great deal of flexibility in fulfilling the needs and expectations of our customers.

The technology of injection molding, used at Fresenius Kabi sites, is implemented for the manufacturing of high-quality molded parts in large quantities with a great deal of reliability and production efficiency. Depending on the number of tool cavities, plastic components can be produced automatically and cost-effectively. Our state-of-the-art tools allow the production of several million items, enabling our manufacturing sites to produce both simple technical parts and parts of the highest precision and complexity. We can choose the shape and surface structure of the parts based on the needs of our customers.  

The technology of multi-component injection molding established at Fresenius Kabi facilities enables both the simultaneous production of multicolored parts as well as the assembly injection molding – which allows the firm connection of parts made of hard or soft components or to design them to stay interchangeable among each other. The production is carried out in clean rooms according GMP standards under controlled environmental conditions. The parts with particularly high purity requirements are produced on injection molding machines with laminar flow modules and air deionization units.

In the production of our products, we use our own extruded medical tubes. Choosing our equipment carefully, we rely on well-known extruder manufacturers with well-established and proven extrusion technology. This technology delivers a fast response to any change in the process conditions and provides us with high productivity and reliable operation. Only high-quality tubes in terms of measurements and tolerance requirements will be produced and used in all steps of our finished products.